Bespoke aluminium prototype body shell in the Gregson Polska studio

ADVANCED INDUSTRIAL METALLURGY & PROTOTYPING

BESPOKE ALUMINIUM
PROTOTYPES

FROM VISION TO COLD ALLOY: FUTURE-PROOF COACHBUILDING

We manufacture any type of prototype car or bespoke body shell in aluminium. From timeless classic shapes to cutting-edge modern concept cars, every commission begins with your vision.

Your imagination should not be constrained by traditional manufacturing limits. Gregson Polska bridges the gap between futuristic concept generation and elite physical execution. Whether your design exists as a digital file, a synthetic rendering, or a physical composite template, our Mielec engineering desk utilizes state-of-the-art spatial scanning and ancestral wheeling techniques to translate any concept into a structurally flawless, bespoke aluminium reality.

If you can dream it, we can scan, scale, and shape it into your reality.

CLASSIC LINES. MODERN POSSIBILITIES.

ANY TYPE OF PROTOTYPE CAR OR BESPOKE BODY SHELL, FORMED IN ALUMINIUM

Gregson Polska manufactures bespoke aluminium car bodies and prototype body shells across eras and architectures. From timeless classic shapes to cutting-edge modern concepts, we translate legendary designer lines, a single reference image or complex 3D digital data into hand-shaped metal.

MODERN ENGINEERING

FROM 3D SCAN TO TOOLROOM STANDARD

01 / 3D DIGITAL SCANNING

We capture your chassis, existing body or physical reference to establish dimensions, mounting locations and clearance envelopes before panel development begins.

02 / CAD & GEOMETRY DEVELOPMENT

Digital surfaces and scan data define the body’s proportions, section profiles and relationship with the underlying structure. Design intent is carried through into the forming references.

03 / PRECISION VALIDATION

Fit, symmetry, panel alignment and critical interfaces are checked against the agreed engineering references. Toolroom standards guide the work from the first forming operation to the completed shell.

AI concept wireframe transitioning into a real Gregson Polska aluminium body shell

AI-TO-METAL TRANSLATION

Transform synthetic concepts into physical masterworks.

Send us your AI-generated visual concepts, wireframes, or digital renderings. Our design desk cleans the geometry and hand-shapes the fluid lines into a functional, aerodynamically sound aluminium body.

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Tubular spaceframe with scan-guided fitted aluminium side panel

CHASSIS INTEGRATION & 3D SCANNING

Bespoke metal tailored to your exact mechanical footprint.

Ship your custom tubular spaceframe, original vintage chassis, or electric powertrain architecture directly to our facility. We deploy high-precision 3D laser scanning to map every suspension pick-up point and clearance envelope, ensuring your new aluminium shell drops on with millimeter perfection.

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Fibreglass bonnet behind the hand-formed Gregson Polska aluminium bonnet

FIBERGLASS-TO-ALUMINIUM CONVERSIONS

Elevate generic composites into investment-grade alloy.

Provide us with an existing fiberglass body shell or kit template. We treat your composite panels as a physical buck, reverse-engineering the proportions to craft a lightweight, high-integrity aluminium masterpiece that permanently replaces fragile fiberglass with enduring artisan metal.

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